1. Core Design & Features
· Modular Metal Framework: Constructed from welded steel mesh or tubular frames for durability and visibility of contents.
· Base Configuration: Typically features 4 swivel casters (2 locking) for 360° maneuverability in tight spaces. Heavy-duty models add wheel brakes for incline safety.
· Standardized Dimensions: Align with EUR-pallet sizes (800×600mm base common) for compatibility with racking/lifts.
· Access Options: Include collapsible sides, drop gates, or removable mesh panels for efficient loading/unloading.
· Payload Capacity: Ranges 500–1,000 kg; reinforced models handle up to 1,500 kg.
2. Primary Applications
Retail & E-commerce Logistics
· Backroom-to-Shopfloor Transfers: Move stock from delivery trucks to store aisles without repacking.
· Cross-Docking: Serve as temporary storage units during rapid sorting of inbound shipments.
· Reverse Logistics: Collect returns/cardboard for backhaul recycling.
Warehousing & Manufacturing
· Line-Side Feeding: Deliver components to assembly stations (e.g., automotive JIT systems).
· Order Consolidation: Group picked items for outbound dispatch.
Specialized Environments
· Cold Chain: Stainless steel models with plastic-coated shelves resist corrosion in chilled environments.
· Pharma/Electronics: ESD-safe cages prevent static damage to sensitive components.
3. Operational Advantages
Benefit | Impact |
Space Optimization | Nestable/collapsible designs reduce empty storage volume by 60–70%. |
Labor Efficiency | 1 worker moves 3× traditional cart volume; cuts unloading time by 40%. |
Product Integrity | Enclosed mesh prevents spillage/crush damage vs. open pallets. |
Traceability | Barcode/RFID mounting points enable stock tracking. |
Safety Compliance | Eliminate manual heavy lifting; wheel locks prevent runaway incidents. |
4. Best Practices for Deployment
· Inventory Management: Track cage locations via IoT tags to prevent loss.
· Loading Protocols:
o Distribute weight evenly over axle lines.
o Stack no higher than cage walls (avoid toppling).
· Maintenance Routines:
o Monthly wheel bearing checks.
o Annual frame integrity inspections.
· Safety Measures:
o Use safety straps for unstable loads.
o Restrict speed to 4 km/h on ramps.
5. Economic & Sustainability Impact
· Cost Savings: Replace disposable packaging; 5–7 year lifespan with maintenance.
· Carbon Reduction: 1 steel cage = 200+ saved cardboard boxes/year.
· Circular Potential: 95% recyclable steel at end-of-life.
Critical Limitations: Not suitable for loose bulk materials (e.g., grain) or automated forklift handling without cage-specific attachments.
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