What Is a Stacking Racks?

Stacking Racks are tools designed to provide ordinary pallets with the opportunity to stack vertically more freely. With it, goods can be stacked even without Heavy Duty racks, thus saving more horizontal space. It is usually made of four high-strength pipes (round or square pipes) and four Uprights. The bottom of the Uprights also uses a high-strength welded sheet metal frame (other pallets can be placed on it) or a metal pallet (goods can be placed directly on it or the pallet can be placed on it). The uprights of stacking racks have a trumpet-shaped structure on the top or bottom, which facilitates the pins in the corresponding direction to be more correctly embedded to prevent the goods from collapsing due to incorrect placement. Its surface treatment is mostly powder spraying, electro-galvanizing or hot-dip galvanizing.

Materials of BOHONGKE Stacking Racks

BOHONGKE stacking racks are constructed from stronger, higher-grade steels to deliver more reliable support than standard alternatives. Our uprights use thicker cold-rolled steel tubing for a sturdier load-bearing capacity, resisting bending under heavier weights. The welded base frames are crafted from tougher structural carbon steel, offering improved rigidity and minimizing flex during repeated stacking cycles. By selecting premium-grade alloys, BOHONGKE racks achieve a more uniform strength distribution and longer service life in demanding warehouse environments. This material combination ensures each rack outperforms conventional stackable solutions in both durability and safety, giving you more confidence in your vertical storage system.

Applications of BOHONGKE Stacking Racks

Seasonal Inventory Management

When stock levels surge during peak seasons, BOHONGKE stacking racks provide a more flexible solution than fixed shelving. You can assemble racks in minutes, accommodating fluctuating pallet counts without committing to permanent aisle configurations. Once the holiday rush subsides, our fold-down designs nest compactly, reclaiming more floor space for core operations. The secure interlock system prevents accidental shifts under heavy loads, offering greater peace of mind than loose floor stacking. With BOHONGKE's adaptable stacking racks, seasonal spikes become easier to manage, reducing handling time and storage bottlenecks.

Cross-Docking Efficiency

Cross-docking operations thrive on speed and organization, and BOHONGKE's portable stacking racks deliver more streamlined workflows than makeshift pallet stacks. Our mobile skid-style bases glide smoothly across dock areas, allowing you to stage inbound and outbound pallets without extra handling. The precise locator horns guide pins into place faster, minimizing alignment errors during rapid turnover. Compared to ground-level stacking, our solution cuts repositioning time significantly, keeping goods moving through your facility with fewer delays. For time-sensitive distribution, BOHONGKE racks enhance throughput and reduce the risk of damaged products.

Overflow Storage Solutions

Warehouse overflow can quickly consume valuable real estate, but BOHONGKE stacking racks offer more efficient volume usage than traditional racking extensions. By stacking pallets higher, you leverage vertical space that would otherwise lie vacant, supporting additional inventory without costly infrastructure upgrades. Our racks interlock securely, maintaining stability up to the rated height and ensuring safer stacking than simple pallet-on-pallet methods. When demand drops, the racks dismantle easily, freeing up capacity for high-turn SKUs. BOHONGKE's approach gives you a more cost-effective buffer against unpredictable order volumes.

Retail Backroom Organization

Retail backrooms benefit from a tidier, more accessible system, and BOHONGKE stacking racks outperform bulky shelving units in both footprint and flexibility. Because our racks require no floor anchors, you can reconfigure layouts as merchandising needs evolve, keeping fast-moving items closer to the sales floor. The streamlined base frames allow easier cleaning and maintenance beneath stacks, maintaining a tidier environment than fixed racks. With BOHONGKE, backroom operations become more adaptable and less cluttered, supporting quicker stock replenishment and a safer workplace for staff.

Materials of Stacking Racks

BOHONGKE stacking racks use premium cold-rolled steel, structural carbon steel, and optional stainless steel for optimal strength and lasting performance.

Cold-Rolled Steel

Cold-rolled steel tubing offers a smoother surface finish and tighter dimensional tolerances than hot-rolled alternatives. This results in uprights that align more precisely, reducing wear on interlock pins and ensuring consistent stacking accuracy over time. The refined grain structure also yields higher yield strength, making cold-rolled sections less prone to bending under repeated heavy loads. For applications demanding precise geometry and smoother finishes, BOHONGKE's cold-rolled uprights provide a noticeably tighter fit and enhanced resistance to fatigue.

Structural Carbon Steel

Structural carbon steel base frames deliver more robust support than lower-grade metals. The higher carbon content increases tensile strength, allowing frames to resist deformation even under substantial pallet weights. Weld joints on these frames are fusion-optimized, creating a uniform metallurgical bond that's tougher than standard welds. This material choice improves impact resistance when moving loaded racks and reduces the risk of frame distortion. BOHONGKE's carbon steel frames ensure a more rugged foundation for heavy-duty storage demands.

Stainless Steel (Optional)

For environments requiring superior corrosion resistance—such as cold storage or chemical facilities—BOHONGKE offers stainless steel uprights and frames. The chromium-nickel alloy composition provides a more effective barrier against rust than galvanized finishes alone. Stainless steel components also tolerate frequent washdowns and aggressive cleaning agents without pitting or weakening. While slightly heavier, these racks deliver a longer lifespan in corrosive settings, reducing replacement cycles and maintenance costs over time.

Surface Treatments of Stacking Racks

Our finishes include tougher powder coating, lighter electro-galvanizing, and more durable hot-dip galvanizing to protect racks in varied environments.

Powder Coating

Powder coating yields a more uniform, thicker protective layer than conventional liquid paints, reducing the chance of chips and scratches. The baked-on polyester or epoxy resin resists abrasion and chemical exposure, preserving both appearance and corrosion defense. For indoor applications with moderate humidity, BOHONGKE's powder-coated racks maintain their finish longer than wet-paint alternatives, minimizing maintenance needs. The variety of color options also allows easier identification and inventory control in multi-bay operations.

Electro-Galvanizing

Electro-galvanizing applies a thinner zinc deposit than hot-dip methods, resulting in a smoother, more precise coating that adheres closely to rack components. This finish offers a more polished surface, reducing friction on sliding racks and interlock pins. While best suited for indoor use or low-humidity areas, BOHONGKE's electro-galvanized racks still outperform untreated steel in resisting rust and corrosion. The fine crystalline zinc layer ensures consistent protection without the bulk of thicker coatings.

Hot-Dip Galvanizing

Hot-dip galvanizing delivers a thicker, more rugged zinc layer than any other method, offering superior corrosion resistance in high-humidity or outdoor settings. The metallurgical bond formed at elevated temperatures penetrates the steel surface, creating a more durable finish that resists scratching and weathering. BOHONGKE's hot-dip galvanized racks endure harsh industrial environments more effectively than powder or electro-galvanized options, extending service life and reducing repainting or touch-up requirements.

How BOHONGKE Stacking Racks Work

BOHONGKE stacking racks interlock multiple units securely, guiding pins into flared uprights for safer, faster vertical assembly.

When a loaded rack frame is placed on the floor, four precision-machined uprights slide into each corner. The flared locator horns at the top of each post guide hardened steel interlock pins into matching holes on the rack above, ensuring proper alignment without manual adjustments. As each rack engages, the system forms a solid column of steel that shares weight evenly across all uprights. This eliminates shifting under load, reducing collapse risk compared to pallet-on-pallet stacking. To disassemble, simply withdraw the pins and lift the frame free. The detachable uprights collapse or nest, saving reverse-trip space and enabling rapid reconfiguration. BOHONGKE's design leverages gravity and precision tolerances to create a more dependable stacking process than loose pallet stacking, making vertical storage both safer and more efficient.

Why Choose BOHONGKE Stacking Racks

Unmatched Quality Assurance

BOHONGKE's racks undergo more stringent testing protocols than typical manufacturers. Each component is heat-treated to achieve an optimal balance of hardness and toughness, and frames are load-tested at higher capacities to verify safety margins. Our ISO-certified processes ensure consistent production quality, so every rack meets or exceeds industry standards. By choosing BOHONGKE, you invest in a stacking system with tighter tolerances, fewer defects, and greater reliability over its service life.

Tailored Solutions & Support

Unlike many suppliers, BOHONGKE offers more personalized project support without charging extra for design consultation. We work with your layout and pallet specifications to recommend uprights, frames, and finishes that fit your exact needs. Our dedicated technical team provides faster response times and onsite guidance, ensuring you get a stacking configuration that optimizes space and workflow. This collaborative approach delivers a more precise solution than off-the-shelf offerings.

Comprehensive Certifications

BOHONGKE's production adheres to more rigorous environmental, health, and safety standards than competitors. We hold ISO 9001 for quality management, ISO 14001 for environmental stewardship, and ISO 45001 for occupational health and safety. These certifications guarantee that our racks are manufactured under processes that minimize waste, protect worker health, and maintain consistent excellence. Partnering with BOHONGKE means benefiting from a vertically integrated supply chain that's both responsible and reliable.

End-to-End Service

BOHONGKE delivers a more seamless customer experience by combining procurement, manufacturing, packaging, and logistics under one roof. Our in-house procurement team sources higher-grade steel, our production lines maintain tighter schedules, and our quality inspectors catch potential issues earlier. Once goods ship, our logistics network ensures faster delivery times and clearer tracking updates. Post-delivery, our dedicated after-sales team provides quicker replenishment for any defective or missing parts, making BOHONGKE a more dependable partner throughout the entire lifecycle of your stacking racks.