Name | Steel Stacking Pallet Rack |
Customization Support | All The Following Parameters Can Be Customized |
Standard Size |
No. | BHK-E01 |
Outer Dimensions | 1524*1524*1620 |
Surface treatment | Powder coating |
Stackable | Stackable |
Steel Stacking Pallet Rack Factory
BOHONGKE is a professional Steel Stacking Pallet Rack manufacturer with more than 25 years of production expertise, offering stable quality, flexible customization, and reliable delivery for global warehousing and logistics industries.
1. Advanced Production Strength
With a complete supply chain covering raw material sourcing, cutting, welding, surface treatment, packaging, and logistics, BOHONGKE ensures a smoother and faster manufacturing process, giving customers a more consistent and dependable product experience.
2. Precision Engineering & Skilled Workforce
Our factory is supported by a dedicated technical team, experienced welders, and strict quality inspectors. Every Steel Stacking Pallet Rack is produced with accurate dimensions, stronger joints, and a sturdier frame to meet heavy-duty industrial standards.
3. Custom Design & Drawing Support
BOHONGKE provides tailored solutions based on customer drawings, load requirements, and storage environments. From height adjustments to surface treatments, we offer full engineering support to help optimize your warehouse layout and maximize space usage.
4. Comprehensive Surface Treatments
To enhance durability, our racks are available in hot-dip galvanizing, cold galvanizing, and powder-coated finishes. These treatments give the racks better rust resistance and longer service life, even in challenging conditions such as outdoor or cold storage warehouses.
5. Strict Quality Control
Every rack undergoes multiple inspections—from welding quality to load testing—ensuring stability, safety, and reliable stacking performance. Our factory is certified with ISO 9001, ISO 14001, and ISO 45001, guaranteeing higher production standards.
FAQ:
1. Can BOHONGKE customize steel stacking pallet racks according to my needs?
Yes, BOHONGKE offers customization options for their stacking pallet racks. Whether you need a specific size, shelving configuration, or load capacity, the racks can be tailored to suit your business requirements. You can also choose from different finishes, including galvanized or powder-coated options, ensuring the racks meet both your functional and aesthetic preferences.
2. How do Steel Stacking Pallet Racks help improve warehouse efficiency?
Steel Stacking Pallet Racks help improve warehouse efficiency by maximizing vertical storage and reducing the footprint of bulky or heavy materials. Their stackable design ensures that space is used efficiently, and their organized structure makes it easier to access items, reducing the time spent searching for goods and increasing productivity.
3. How much weight can a BOHONGKE Steel Stacking Pallet Rack hold?
Load capacity depends on the design and structure. Generally, BOHONGKE racks can handle between 800 kg and 2000 kg per rack, and even higher upon request. Each rack is tested for load-bearing performance to guarantee safe stacking and long-term stability.
4. Are BOHONGKE' s Steel Stacking Pallet Racks compatible with forklifts?
Yes, BOHONGKE' s Steel Stacking Pallet Racks are designed for easy handling with forklifts and other material handling equipment. The racks are equipped with forklift entry points and sturdy handles for easy lifting, loading, and unloading, making them ideal for busy warehouses and industrial environments.
5. What materials are used to produce BOHONGKE Steel Stacking Pallet Racks?
BOHONGKE uses high-quality Q235 or Q345 steel to ensure strength, stability, and long-lasting performance. All materials are sourced from certified suppliers and undergo strict quality inspection before production. The racks can be finished with powder coating or hot-dip galvanization to improve corrosion resistance and surface durability.
Steel Stacking Pallet Rack Description:
Here you will see some content about Steel Stacking Pallet Rack: what it is, how it is produced, how to maintain and how to choose it. BOHONGKE is a professional Steel Stacking Pallet Rack manufacturer in China. You can contact us at any time to visit the factory and get a quotation.
What is a Steel Stacking Pallet Rack?
A Steel Stacking Pallet Rack is a versatile and space-efficient storage system designed to safely store and organize heavy loads in a vertical stacking configuration. Typically made from high-quality steel, these racks consist of a base frame and stacking posts that allow pallets to be stacked on top of one another, maximizing warehouse floor space.
How to produce a Steel Stacking Pallet Rack?
Producing a Stacking Pallet Rack at BOHONGKE involves a precise and systematic process designed to ensure strength, safety, and durability in every unit. Each rack is manufactured under strict quality standards and ISO-certified procedures to guarantee consistent performance.
1. Material Sourcing & Preparation
The production process begins with sourcing high-quality steel, often in the form of steel sheets or pipes, based on the design specifications. These materials are carefully selected for their strength, durability, and resistance to corrosion. The steel is then cut to the required lengths for the frame, posts, and other components.
2. Cutting & Shaping
The steel components are cut into precise dimensions using cutting machines. For racks with posts, pipes or steel bars are shaped into vertical posts. For horizontal components like the base frame or cross beams, the steel sheets are cut into appropriate sizes and shapes, often with holes for easy stacking and fitting.
3. Welding & Assembly
Once all components are cut, the next step is to weld the parts together. This includes welding the vertical posts to the base frame and connecting horizontal support beams. The welding process must be precise to ensure strength and stability, as the racks will bear significant weight.
4. Surface Treatment
To protect the steel from rust and corrosion, the welded racks undergo surface treatments. Common methods include:
Powder Coating: Provides a smooth, durable finish that resists wear and environmental factors.
Hot-Dip Galvanizing: Immersing the rack in molten zinc to create a corrosion-resistant coating, ideal for outdoor or harsh environments.
Cold Galvanizing: Applying a zinc-rich coating via spray or dip method for moderate corrosion resistance.
5. Quality Control
After assembly and surface treatment, each Steel Stacking Pallet Rack undergoes strict quality control tests. This includes checking for:
Dimensional accuracy: Ensuring all components fit together properly.
Welding strength: Testing the integrity of the welds to ensure they can hold the specified load.
Load capacity: Testing racks with the actual load to ensure they can support the intended weight.
How to choose a Steel Stacking Pallet Rack
Choosing the right Steel Stacking Pallet Rack involves several key factors to ensure it meets your specific storage needs, operational requirements, and budget. Here's a guide on how to choose the perfect Steel Stacking Pallet Rack for your warehouse or distribution center:
1. Determine Load Capacity
The first step is to assess the weight and size of the goods you plan to store. Steel Stacking Pallet Racks are available in various load capacities, and selecting the right one ensures the racks can safely support your products.
Light-duty racks for smaller, lighter loads.
Heavy-duty racks for bulkier or heavier items.
Make sure to consult the manufacturer about the load limits of the rack and whether they can be customized for your needs.
2. Assess Storage Space & Dimensions
Consider the available floor space in your warehouse and how much vertical storage you need. Steel Stacking Pallet Racks can be stacked in multiple tiers to take advantage of vertical space, which helps optimize warehouse storage.
Height & Width: Choose racks that fit within the ceiling height and aisle space available.
Depth: Make sure the racks are deep enough to hold your pallets securely, but not too deep that it's difficult to access the products at the back.
3. Material & Surface Treatment
The durability of the rack depends on the steel quality and the surface treatment used.
Galvanized or powder-coated steel is best for outdoor or humid environments, offering corrosion resistance.
Standard steel may be suitable for indoor storage in dry conditions.
Consider your environmental conditions (temperature, humidity, exposure to corrosive substances) when choosing the material.
4. Choose the Right Design for Accessibility
Steel Stacking Pallet Racks come in different designs, and the choice will depend on how often you need to access your goods:
Open racks are ideal for quick access and high-turnover inventory, allowing easy picking from all sides.
Closed racks with solid sides provide more stability and security, especially when storing high-value or sensitive items.
5. Customization Options
If you have specific storage needs, such as unique pallet sizes or special configurations, look for a manufacturer like BOHONGKE that offers customization options. Custom features can include:
Adjustable height posts to accommodate different pallet sizes.
Specialized frames for specific load types (e.g., hazardous materials, heavy machinery).
Custom coatings or finishes for enhanced durability and aesthetics.
6. Consider Forklift and Aisle Size Requirements
Your racking system must be compatible with the equipment you use for loading and unloading, such as forklifts or pallet jacks. Make sure there is enough aisle space for efficient maneuvering.
Narrow aisle racks are good for high-density storage but require specialized equipment for maneuvering.
Wide aisle racks offer more accessibility but take up more floor space.
7. Safety Features & Stability
Look for racks with built-in safety features to prevent accidents and damage to stored goods.
Reinforced corners and cross braces add structural stability.
Anti-tip design ensures the rack will remain upright even under heavy loads.
Bolt-free designs are often preferred as they reduce the risk of parts loosening over time.
8. Budget and Cost Considerations
Steel Stacking Pallet Racks vary in price depending on material, customization, and load capacity. Make sure to balance your budget with your needs:
While high-quality racks may have a higher upfront cost, they often provide greater durability and fewer maintenance costs over time.
Consider the long-term investment and operational efficiency rather than just initial purchase price.
9. Manufacturer Reputation
Choose a reputable manufacturer with experience in producing high-quality racking systems. Look for ISO certifications to ensure consistent quality and adherence to industry standards.
How to Maintain a Steel Stacking Pallet Rack
Maintaining a Steel Stacking Pallet Rack is essential to ensure safety, stability, and a longer service life. Although BOHONGKE racks are built for heavy-duty performance, regular inspection and proper handling will keep them in optimal condition for years.
1. Regular Inspection
Conduct routine checks to identify any signs of damage, bending, or loose joints. Focus on key stress areas such as welding points and frame connections. If any component shows visible wear or deformation, it should be repaired or replaced immediately to prevent safety risks during stacking operations.
2. Keep the Surface Clean
Dust, moisture, or corrosive substances can affect the rack's surface finish. Regularly wipe down the racks with a clean cloth, and if needed, use mild detergent and water. Avoid strong chemicals or abrasive cleaning tools that might damage the powder coating or galvanization layer.
3. Prevent Overloading
Always follow the manufacturer's load capacity guidelines. Overloading racks beyond their rated weight can cause structural deformation or collapse. BOHONGKE provides clear load limits and stacking instructions for every rack model to ensure safe usage in daily warehouse operations.
4. Use Proper Handling Equipment
When moving or stacking racks, always use a forklift or pallet jack with the correct capacity. Ensure the forks are centered and properly positioned to prevent impact or scratching. Avoid dropping or dragging racks across rough floors, as this may damage the base or coating.
5. Protect Against Corrosion
For galvanized racks, check periodically for scratches or coating wear that could expose the metal surface. For powder-coated racks, apply touch-up paint if needed. In humid or outdoor environments, ensure good ventilation and avoid direct contact with water or chemicals to extend product lifespan.
6. Store and Stack Safely
When not in use, store the racks in a dry, flat area. If stacking multiple racks, ensure they are properly aligned and stable. Use BOHONGKE' s stacking pins or connectors to secure the racks in place and prevent shifting during loading or unloading.