Name | Stackable Pallet Rack |
Customization Support | All The Following Parameters Can Be Customized |
Standard Size |
No. | BHK-E03 |
Outer Dimensions | 1200*1000*250 |
Surface treatment | Hot dip galvanizing |
Stackable | Stackable |
Stackable Pallet Rack Factory
A reliable Stackable Pallet Rack Factory is more than a production site—it is a complete system that ensures stronger quality, faster delivery, and more stable performance in real warehouse operations. BOHONGKE stands out because every process is designed to help customers achieve safer, cleaner, and more efficient storage.
1. Large Factory Scale & Production Capacity
BOHONGKE operates a modern, ISO-certified production facility equipped with advanced steel processing and welding machinery. Key advantages include:
Extensive Production Area:
Our factory spans several tens of thousands of square meters, allowing multiple production lines to run simultaneously.
High Volume Output:
We can produce hundreds to thousands of Stackable Pallet Racks per month, catering to large-scale logistics, manufacturing, and distribution projects.
Integrated Supply Chain:
From steel procurement to packaging, every step is managed in-house, ensuring faster lead times and consistent quality.
The factory scale and production capacity allow BOHONGKE to handle both standard and large custom orders efficiently.
2. Advanced Quality Control System
BOHONGKE places quality as the top priority, integrating ISO 9001, ISO 14001, and ISO 45001 standards into daily production. Our quality control system includes:
Raw Material Inspection:
All incoming steel is tested for strength, thickness, and uniformity.
Precision Welding & Assembly Checks:
Each rack undergoes strict inspection of joints, posts, and base stability.
Surface Treatment Inspection:
Powder coating, galvanization, and zinc plating are carefully monitored for thickness, adhesion, and rust resistance.
Load Testing:
Selected racks are tested under real-weight conditions to ensure safe stacking and handling.
Final Inspection:
Dimensional accuracy, stacking compatibility, and overall finish are verified before shipment.
These measures guarantee consistent performance, durability, and safety across all BOHONGKE products.
3. Skilled Technical & Production Teams
The factory is supported by specialized teams:
Engineering & Design Team:
Customizes racks to client drawings, optimizes structure for load capacity and stacking stability.
Production & Welding Team:
Ensures precise assembly and reinforced structural integrity.
Quality Control Team:
Conducts multiple inspections throughout the production process.
Logistics & After-Sales Team:
Ensures timely delivery, installation guidance, and post-delivery support.
This professional team structure ensures that every order—from standard models to fully customized racks—meets customer expectations in both quality and operational performance.
FAQ:
1. What makes BOHONGKE Stackable Pallet Racks different from others?
BOHONGKE combines 25 years of manufacturing experience, an ISO-certified production system, and a complete supply chain to deliver higher stability, stronger load capacity, and more durable surface treatments. Our technical team also provides drawing adjustments and customized structural solutions to meet different warehouse applications.
2. What materials does BOHONGKE use for its Stackable Pallet Racks?
We use high-strength carbon steel that meets strict internal quality standards. Every steel batch is inspected for thickness, hardness, and consistency. Surface treatment options include powder coating, hot-dip galvanizing, and zinc plating, giving the rack better resistance to rust, impact, and long-term wear.
3. How much load can a BOHONGKE Stackable Pallet Rack support?
Load capacity varies based on the model, steel grade, and post thickness. BOHONGKE offers both standard designs and heavy-duty versions. Our technical team can provide recommendations after confirming your product weight, stacking height, and warehouse layout.
4. Can BOHONGKE customize Stackable Pallet Racks based on my drawings?
Absolutely. BOHONGKE provides full customization services including size, height, load capacity, base structure, mesh pattern, post design, and surface finishing. Our engineering team can adjust your drawings, optimize the structure, and recommend more stable stacking options based on your actual storage needs.
5. How many layers can the racks be stacked?
Most BOHONGKE Stackable Pallet Racks can be stacked 3–5 layers depending on the loading weight and post height. Custom reinforced designs are available for higher stacking requirements.
6. Can I request samples before placing a bulk order?
Yes. BOHONGKE provides sample units upon request. The sample can be made according to your drawing and surface treatment requirements.
Stackable Pallet Rack Description:
Here you will see some content about Stackable Pallet Rack: what it is, how it is produced, how to maintain and how to choose it. BOHONGKE is a professional Stackable Pallet Rack manufacturer in China. You can contact us at any time to visit the factory and get a quotation.
What is a Stackable Pallet Rack?
A Stackable Pallet Rack is a detachable and portable storage solution designed to maximize vertical warehouse space. It uses removable posts that allow multiple units to be stacked safely without permanent installation. This type of rack is widely used in logistics, manufacturing, retail distribution, cold storage, and seasonal warehousing.
How to produce a Stackable Pallet Rack?
1. Raw Material Selection
The production of a Stackable Pallet Rack begins with the careful selection of high-quality steel. Steel sheets and tubes are sourced from trusted suppliers, ensuring strength and durability. The steel is thoroughly inspected for consistency in thickness and quality to meet the required load-bearing standards for the racks.
2. Cutting and Forming
Once the raw materials are sourced, the steel is cut into specific sizes based on the design requirements.
Laser Cutting & Shearing: The sheets are cut into precise lengths and shapes using advanced cutting technology.
Forming & Bending: Steel tubes and sheets are formed into various parts of the rack, such as base supports, upright posts, and cross members, using hydraulic press brakes or roll-forming machines.
3. Welding and Assembly
After the individual parts are cut and formed, they are welded together to create the main frame of the stackable pallet rack.
Robotic & Manual Welding: Automated welding robots and skilled manual welders are used to ensure consistent and strong joints at key points such as the corners, joints between posts, and base structures. This is a critical step to guarantee the stability of the entire rack, especially under heavy loads.
4. Surface Treatment
After the rack components are assembled, the entire unit goes through a surface treatment process to enhance its resistance to corrosion, wear, and rust. BOHONGKE offers different types of surface treatments based on customer needs:
Powder Coating: A durable, aesthetically pleasing coating applied to indoor racks. It ensures a smooth finish and high resistance to scratches and chemicals.
Hot-Dip Galvanizing: For outdoor or high-humidity environments, this process coats the racks with a thick layer of zinc to protect against rust.
Zinc Plating: A more cost-effective method for indoor and general-use environments, providing moderate rust protection.
5. Quality Control Checks
Once the racks are coated, they undergo a series of strict quality control tests:
Dimensional Inspection: The size of each component is checked to ensure it fits the design specifications.
Load Testing: Some sample racks are loaded with weights to simulate real-life stacking conditions and ensure the structure can safely support the intended load.
Welding Strength Test: The welded joints are inspected for durability and uniformity.
Surface Finish Inspection: The coating is checked for thickness, adhesion, and overall quality.
6. Final Assembly
After passing the quality checks, the pallet rack is fully assembled by attaching the upright posts, base supports, and any additional components such as mesh decks or cross beams. This step ensures that the rack is fully functional and ready for use in the warehouse.
7. Packaging
The completed racks are disassembled into compact components to reduce shipping volume. The individual parts are carefully packed in protective packaging to avoid damage during transportation. For large orders, racks are stacked in layers to optimize container space and minimize shipping costs.
How to choose a Stackable Pallet Rack
Choosing the right Stackable Pallet Rack depends on several factors to ensure it meets your warehouse or storage needs. Here's a simple guide:
1. Determine the Load Capacity
First, assess the weight of the goods you will store. Choose a rack that can safely support the load, including any potential fluctuations in weight. Make sure the rack's load capacity matches or exceeds the heaviest items in your inventory.
2. Consider the Rack Dimensions
Measure the height, width, and depth of your storage space. Choose a stackable pallet rack that fits within these dimensions, ensuring you maximize your warehouse's vertical space. Also, consider the size of the pallets or products you intend to store.
3. Choose the Right Surface Treatment
Select the appropriate surface finish based on your environment:
Powder Coating: Ideal for indoor, dry conditions.
Hot-Dip Galvanizing: Best for humid or outdoor environments.
Zinc Plating: A more economical option for indoor use.
4. Assess the Stacking Height
Determine how many layers of pallets you need to stack. Make sure the rack can handle the desired stacking height and is compatible with your forklifts or other material handling equipment.
5. Check for Customization Needs
If your products have specific storage requirements (such as irregular sizes or special access needs), choose a rack that can be customized in terms of size, configuration, or additional features (e.g., mesh decks, dividers).
6. Consider the Environment and Space Utilization
Think about the type of warehouse you have—whether it's narrow aisles, high ceilings, or a cold storage environment. Choose a stackable pallet rack that suits the layout and makes the most of the available space.
How to Maintain a Stackable Pallet Rack
Maintaining a Stackable Pallet Rack is essential to ensure its longevity and safety. Here are some simple maintenance tips:
1. Regular Inspections
Check the rack regularly for any signs of damage, such as bent posts, cracked welds, or loose bolts. Address issues immediately to prevent further damage.
2. Avoid Overloading
Do not exceed the rack's load capacity. Always ensure that the weight of stored goods is evenly distributed across the rack.
3. Keep the Rack Clean
Clean the rack periodically to remove dust, dirt, and debris. This helps prevent rust and corrosion, especially if the rack is exposed to moisture.
4. Inspect Surface Coating
Check the surface treatment for any signs of wear, such as chipped or scratched areas. Touch up damaged areas with the appropriate coating to maintain rust protection.
5. Prevent Impact Damage
Avoid heavy impacts from forklifts or other equipment. Install safety barriers or bollards around the racks if necessary to protect them from accidental collisions.
6. Tighten Bolts and Connections
Ensure that all bolts, fasteners, and connections are tightened securely to maintain stability and prevent the rack from becoming unstable over time.