BOHONGKE Portable Stacking Rack builds use Q235/Q345 carbon steel with full-welded frames and precision post-sockets. Forklift-friendly entries make handling smoother in warehouses, 3PLs, manufacturing plants, cold storage, and outdoor yards.

1. Rigid Welded Frame

The rack is built with fully welded fixed posts and a reinforced base, ensuring higher structural stability compared to detachable models. This solid design makes it especially suitable for heavy-duty and long-term storage applications.

2. Heavy-Duty Load Capacity

With thick steel tubing and optimized corner joints, the rack delivers greater load-bearing strength and resists deformation under continuous stacking. It supports multi-layer stacking with a safer and more reliable performance.

3. Consistent Safety & Stability

Since the posts are non-removable, each rack maintains uniform dimensions and steady vertical alignment when stacked. This minimizes risks of misalignment or tipping during warehouse operations.

4. Reinforced Base with 4-Way Fork Access

A strong steel base frame with open entries allows smooth forklift handling from all four sides, ensuring easier loading, unloading, and relocation across warehouse zones.

5. Customizable Dimensions

BOHONGKE can tailor rack size, post height, base design, and deck surface (mesh, plate, or open base) according to customer requirements, providing a closer fit for different warehouse layouts and goods.

The Benefits of Choosing BOHONGKE Portable Stacking Rack

BOHONGKE' s Portable Stacking Rack delivers higher utilization with lower hassle—built for heavy-duty use and fast-changing warehouse needs.

1. Space Optimization & Flexibility

BOHONGKE portable stacking racks are designed to maximize warehouse efficiency. Unlike fixed shelving, they can be easily stacked when in use and nested when not needed, helping you achieve higher storage density with minimal floor space. This flexibility is especially valuable for seasonal inventory or industries with fluctuating stock levels.

2. Heavy-Duty Structure & Long Service Life

Manufactured from high-quality steel with advanced welding technology, our stacking racks provide a stronger and more stable load-bearing capacity compared to ordinary racks. Each rack can safely support heavy goods without deformation, ensuring durability and extending the overall lifespan of your storage system.

3. Easy Handling & Mobility

Unlike traditional pallet racks, BOHONGKE stacking racks can be moved, reconfigured, and transported quickly with forklifts. This means you can reorganize your warehouse layout or production area in minutes, without costly installation or dismantling. It is a smarter, more agile solution for modern logistics operations.

4. Safety & Product Protection

The reinforced posts and steel base structure provide extra stability, reducing the risk of product damage during stacking or transportation. Rounded corners and precise welding also minimize potential injuries to operators, ensuring both worker safety and cargo protection.

5. Customization & Surface Treatment Options

BOHONGKE offers tailored stacking rack solutions based on your load requirements, warehouse size, and handling equipment. Surface finishes such as powder coating or hot-dip galvanizing provide superior resistance to corrosion, scratches, and moisture, making our racks suitable for long-term use in different storage environments, from dry warehouses to outdoor yards.

Portable Stacking Rack Factory

At BOHONGKE, we are not just a manufacturer — we are a professional factory with 25+ years of experience in producing high-quality portable stacking racks that help businesses optimize storage, improve efficiency, and reduce logistics costs.

1. Strong Manufacturing Capability

As a professional portable stacking rack factory, BOHONGKE is equipped with advanced cutting, bending, and welding machines to guarantee precise dimensions and consistent quality. With over 25 years of production experience, we can handle both large-scale orders and customized designs with the same high efficiency.

2. Strict Quality Control System

Every stacking rack is produced under ISO 9001, ISO 14001, and ISO 45001 certified management systems. From raw material selection to final surface treatment, our QC team ensures each rack meets international standards in load-bearing strength, safety, and durability. This gives our customers confidence that every rack performs reliably in demanding warehouse environments.

3. Flexible Customization & Design Support

Unlike many standard suppliers, BOHONGKE provides flexible customization services. We can adjust rack dimensions, post height, base structure, and surface treatment (powder coating or galvanizing) according to customer needs. Our engineering team also helps optimize designs to improve storage efficiency and reduce logistics costs.

FAQ:

1. What types of portable stacking racks does BOHONGKE supply?

We offer standard styles and full custom builds. Standard models are optimized for different uses — daily dairy handling, high-density storage, heavy load transport, or tight-space handling — and every design can be modified by size, gate type, base layout and accessories.

2. What materials and surface finishes do you recommend?

Common materials: mild steel, high-strength steel for heavy loads. Surface finishes: powder coat, hot-dip galvanizing, zinc electroplating. We' ll recommend the best finish based on your environment.

3. Can BOHONGKE customize dimensions and features?

Yes. We provide full customization: outer/inner dimensions, post height, fork pockets or base runners for forklifts, gate styles, internal partitions, crate locators, and caster specifications. We can supply 2D/3D drawings for approval and suggest design changes that reduce material cost or improve handling efficiency.

4. How does BOHONGKE ensure product quality?

Every portable stacking rack goes through strict quality control steps: raw material inspection, precision welding, surface treatment, and load testing. Our quality inspection team ensures that all products meet international standards before shipment.

5. Can BOHONGKE handle bulk orders?

Absolutely. With a strong supply chain and advanced production lines, we can deliver both small and large orders on time without compromising quality.

Portable Stacking Rack Description:

Here you will see some content about portable stacking rack: what it is, how it is produced, how to maintain and how to choose it. BOHONGKE is a professional portable stacking rack manufacturer in China. You can contact us at any time to visit the factory and get a quotation.

What is a portable stacking rack?

A portable stacking rack is a versatile and space-saving storage solution widely used in warehouses, distribution centers, manufacturing plants, and logistics hubs. Unlike fixed shelving, it can be easily stacked when in use and nested or dismantled when not needed, making it an efficient choice for both permanent and seasonal storage.

How to produce a portable stacking rack

Producing a high-quality flat steel pallet requires precision, advanced equipment, and strict quality control. At BOHONGKE, every pallet goes through a series of carefully managed steps to ensure durability, load capacity, and safety.

1. Material selection & specification

Steel grade:

common choices are mild carbon steel (e.g., Q235 / S235 family) for general use, higher-strength structural steel (e.g., S355 family) for heavy-duty racks.

Section types & thickness:

specify tube/section sizes for posts, plate thickness for base/fork pockets, and mesh/wire-gauge for frames. Choose wall thickness appropriate to load (light, medium, heavy).

2. Cutting, punching & forming

Cutting/nesting:

use CNC laser to cut plates and panels; nest parts to maximize raw-material yield.

Punching & profiling:

CNC punching for hole patterns and notches; stamping for repeated features like fork-pocket holes or locator tabs.

Bending & forming:

press brakes or roll-forming machines shape channels, posts and base runners; tight tolerances controlled by tooling and bend allowance compensation.

3. Mesh & subcomponent production

Wire mesh:

produce welded wire mesh panels or perforated plates (automatic mesh welding machines or press punching). Mesh attachment points and panel sizes must match frame dimensions precisely.

Secondary components:

fabricate base plates, gussets, corner brackets and gate frames as separate subassemblies for later welding or bolting.

4. Welding & fixture-controlled assembly

Fixtures and jigs:

use welding fixtures or welding tables to hold parts in correct position and to control distortion — essential for stackability and interchangeability.

Welding method:

MIG is typical for carbon steel; For high-volume runs, robotic welding improves repeatability.

5. Surface pre-treatment & finishing

Pre-treatment:

degreasing → pickling/phosphating or shot-blasting to create a clean, profile-ready surface for adhesion. Proper pre-treatment prevents coating failures.

Finishing options:

Powder coating: good aesthetics and indoor corrosion protection. Typical film thickness is engineered for the environment.

Hot-dip galvanizing: best for outdoor and aggressive environments

Electroplating: used for specific corrosion-resistance or chemical-resistance needs.

5. Testing & quality assurance

Dimensional inspection:

use calipers, templates to ensure stackability and interchangeability.

Load testing:

perform static load tests and, if required, proof tests at a defined multiple of rated load; record results. Optionally do cycle fatigue tests for high-use products.

Coating & corrosion tests:

adhesion tests and, when specified, salt-spray testing on sample parts.

Function tests: gate operation, caster rotation/brake performance, and fork-pocket fit tests.

How to choose a portable stacking rack

1. Define Your Storage Needs

Start with the basics: what do you need to store, and how much does it weigh? A rack for light cartons is very different from one for heavy steel coils or pallets. Clearly define payload per rack, stacking height, and product type before selecting.

2. Consider Warehouse Layout and Handling Method

Check the width of aisles, forklift dimensions, and turning radius. Portable stacking racks can be designed with fork pockets, base runners, or casters, so choosing the right handling option will maximize efficiency and safety in your warehouse.

3. Select the Right Material & Surface Treatment

Mild steel with powder coating: cost-effective, suitable for indoor use.

Hot-dip galvanized steel: best for outdoor storage or humid environments.

Stainless steel: ideal for food, dairy, or hygiene-sensitive industries.

Always match the finish to your working environment to extend service life.

4. Check Flexibility and Customization Options

A good rack should match your unique operations. Choose a supplier that can adjust dimensions, post height, load capacity, and surface finish. This ensures the racks fit your existing workflow instead of forcing you to adapt.

5. Evaluate Supplier Reliability

Work with a manufacturer that has ISO certifications, proven QC systems, and after-sales support. A rack is a long-term investment, and a reliable supplier like BOHONGKE helps reduce risks in both quality and delivery.

How to maintain portable stacking rack

1. Regular Inspections

Check for cracks, bent posts, or damaged welds. Inspect load-bearing points and fork pockets after heavy use. Early detection prevents accidents and costly replacements.

2. Protect the Surface Coating

Keep powder-coated or galvanized surfaces clean. If scratches or rust spots appear, apply touch-up paint or zinc spray immediately to prevent corrosion from spreading.

2. Care for Moving Parts

For racks with casters, lubricate bearings periodically and ensure brakes function properly. Replace worn casters to avoid rack instability. For hinged or bolted parts, check fasteners regularly to maintain strength.

3. Follow Load Guidelines

Never exceed the rated capacity or stack racks higher than specified. Overloading can cause permanent deformation or accidents. Always spread loads evenly across the base.

4. Proper Storage When Not in Use

If racks are seasonal, nest or stack them properly to save floor space. Store in a dry, covered area to avoid unnecessary exposure to moisture or corrosive environments.