Name | Mobile Milk Roll Cage Trolley |
Customization Support | All The Following Parameters Can Be Customized |
Standard Size |
No. | BHK-73 |
Outer dimensions | 660*430*1300 |
Capacity | 100 kgs |
Surface treatment | Zinc plated |
Foldable | Yes |
Nestable | Yes |
Mobile | Yes |
Wheels | PP, Φ100mm, 2 fixed & 2 swivel |
Mobile Milk Roll Cage Trolley Factory
The reason why BOHONGKE can complete high-quality Mobile Milk Roll Cage Trolley faster is that we have advanced production plants, perfect supply chain and advanced quality control center. You can contact us for a visit at any time.
Production Factory
Our factory adopts assembly line operation. Advanced blanking, welding and bending equipment are the basis for us to complete orders quickly. Experienced employees can skillfully operate these equipment to ensure that Mobile Milk Roll Cage Trolleys have a high degree of consistency. If you need a customized Mobile Milk Roll Cage Trolley, our engineers will adjust the assembly line according to your requirements, and the order can also be delivered faster.
Surface Treatment Factory
We have advanced powder coating lines that can complete the spraying process faster. Electrogalvanizing and hot-dip galvanizing are done by factories with whom we work closely. The surface of the Mobile Milk Roll Cage Trolley they process will only be delivered to you after passing our inspection.
Quality Control Center
Our quality control center has advanced solder joint inspection equipment, dimension measuring instruments, surface quality inspection instruments, etc. These equipments allow us to conduct more comprehensive inspections of Mobile Milk Roll Cage Trolley. We strictly implement ISO 9001 quality management, formulate strict sampling inspection plans, and attach detailed inspection reports to every order.
FAQ:
Is BOHONGKE a Factory or a Trading Company?
BOHONGKE is a professional Mobile Milk Roll Cage Trolley factory with advanced assembly lines and experienced workers. We can formulate perfect solutions according to your requirements to complete the order and deliver it.
How Long is the Delivery Cycle?
We can produce 7000 Mobile Milk Roll Cage Trolleys per month. We will develop solutions based on your order quantity and product complexity. The specific delivery time can meet your requirements.
How To Get A Better Price?
We have a complete supply chain, which can reduce costs while ensuring product quality, allowing you to enjoy more discounts.
How About The Quality of BOHONGKE’s Mobile Milk Roll Cage Trolley?
We will strictly implement ISO 9001 management and conduct strict sampling inspection for each order. We will conduct simulations based on usage scenarios, load-bearing capacity and other factors to ensure that they can meet usage requirements and have a longer lifespan.
How does BOHONGKE Solve the Quality Problem?
Our Mobile Milk Roll Cage Trolley has been strictly tested before leaving the factory to ensure that it meets your requirements. For any product with quality problems, we can provide replenishment services. You can contact our after-sales service at any time to get the most suitable solution for you.
Which Countries Can Your Mobile Milk Roll Cage Trolley be Shipped to?
We have provided Mobile Milk Roll Cage Trolley services to thousands of customers in more than 100 countries and regions in Europe, North America, Asia, Europe, and Africa. We have a freight consultation center that can find a more suitable freight company to complete the transportation of goods according to your country.
Mobile Milk Roll Cage Trolley Description:
Here you will see some content about Milk Roll Cage Trolley: what it is, how it is produced, how to use it and how to choose it. BOHONGKE is a professional Milk Roll Cage Trolley manufacturer in China. You can contact us at any time to visit the factory and get a quotation.
What Is a Mobile Milk Roll Cage Trolley
A mobile milk roll cage trolley is a wheeled, cage-like cart designed primarily for handling, storing, and transporting milk containers (such as milk jugs, crates, or pails) within dairy farms, processing facilities, or distribution centers. Its main characteristics are:
Structure & Materials
Frame & Cage Walls:
Typically constructed from welded mild or stainless steel tubing and wire mesh. The mesh sides prevent items from falling out while still allowing airflow.
Base Platform:
A flat, welded steel or reinforced metal sheet that supports the weight of milk containers. Some designs include removable/hinged base plates for easier cleaning.
Casters/Wheels:
Four heavy-duty swivel casters, often with brakes on the front pair. Castors are usually polyurethane or rubber-coated to provide smooth movement on concrete or tiled floors and resist wear from moisture and detergents.
Handles & Accessories:
One or two handles (either U-shaped bars or recessed grips) welded onto the top frame to push or pull the trolley. Depending on user needs, some models may include a lockable door, a fold-down side for partial loading, or divider panels.
Primary Functions
1. Transport:
Moves filled or empty milk containers from one area to another (e.g., from a milking parlor to a cooling/processing room).
2. Storage/Organization:
Serves as a temporary staging area for crates or buckets, helping workers maintain order during busy milking shifts.
3. Ergonomics & Efficiency:
Reduces manual lifting by enabling workers to roll multiple containers at once, minimizing strain and improving workflow.
How to Produce a Mobile Milk Roll Cage Trolley
Manufacturing a reliable, cost-effective milk roll cage trolley typically involves the following steps:
1. Design & Engineering
Load Capacity & Dimensions:
Determine the maximum weight (e.g., 200–300 kg) and internal dimensions needed to accommodate standard milk crates or pails.
Material Selection:
Most manufacturers choose cold-rolled steel tubing (for main frames) and expanded steel mesh (for sidewalls). Stainless steel is specified in high-hygiene environments to resist corrosion.
Welding Specifications:
Define welding procedures (MIG or TIG welding) to achieve consistent strength at all joints. Design the frame so weld beads do not protrude into the interior, ensuring no interference with milk containers.
Caster & Axle Placement:
Engineers decide on wheel diameter (typically 150–200 mm) and swivel design so the trolley remains stable under full load. Brake assemblies should be positioned at the front for easy access.
2. Material Procurement & Preparation
Raw Steel Tubing and Mesh:
Cut steel tubing into lengths for vertical posts, horizontal rails, and handle bars. Cut expanded metal mesh panels for each of the four sidewalls.
Base Plate/Support Beams:
Procure flat-steel sheets or angle-iron pieces to create a robust platform. If a removable base plate is needed, sight holes or hinge points are cut at this stage.
Caster Assemblies:
Order heavy-duty swivel casters with ball-bearing races, polyurethane tread (for noise reduction and chemical resistance), and plated steel mounting plates.
3. Fabrication & Welding
Frame Assembly
1. Base Frame:
Lay out and align the four base rails on a welding table. Tack-weld corners before completing full-penetration MIG welds along each joint.
2. Vertical Supports:
Weld vertical posts to each corner of the base frame at right angles, ensuring true plumb.
3. Top Frame & Handles:
After verticals are square, add upper horizontal rails and weld handle bars onto the designated posts.
Mesh Integration
Position the pre-cut mesh panels onto each side of the frame, slide them into pre-designed slots or rest them on horizontal supports, and tack-weld along the edges.
For hygienic designs, ensure mesh edges are folded or deburred to prevent sharp edges.
Base Plate Attachment
Place the base sheet or plate inside the frame and weld or bolt it into position. If a hinge is needed for a fold-down side, install hinge pins at one side and secure with welds.
4. Surface Treatment & Finishing
Deburring & Grinding:
Clean weld beads, remove slag, and grind sharp edges. This is critical to prevent damage to workers’ hands or milk containers.
Surface Coating
Galvanization:
For cost-effective corrosion resistance, the entire welded assembly can be hot-dip galvanized.
Powder Coating or Epoxy Paint:
In dairy processing areas, powder coat with FDA-compliant, food-safe epoxy finishes in bright colors (e.g., white or light gray) to easily spot soil.
If stainless steel material was used, typically only a passivation step is needed to restore the protective chromium oxide layer.
5. Caster Installation & Quality Control
Attach each caster to pre-drilled mounting plates under the base frame. Torque mounting bolts to manufacturer specs (e.g., 50–60 Nm) so wheels remain secure under dynamic loads.
Load Testing:
Place calibrated weights to simulate a fully loaded trolley. Roll over a flat surface and apply lateral force to verify no frame distortion or wheel failure.
Brake Check:
Engage and disengage brakes repeatedly to ensure they lock solidly and release smoothly.
6. Packaging & Shipping
For knock-down (KD) designs, partially assemble the trolley (e.g., mesh walls detached) so it ships in a flat box. Include an instruction sheet with assembly diagrams.
Fully assembled trolleys are typically protected with shrink wrap or corner guards and shipped on pallets to distributors or end-users.
How to Use a Mobile Milk Roll Cage Trolley
Correct usage of the trolley ensures operator safety, product integrity, and longevity of equipment. Follow these guidelines:
1. Pre-Use Inspection
Check Casters & Brakes: Ensure all four wheels swivel freely. Test the braking mechanism: engage each brake and confirm it holds the trolley in place on a slight incline.
Frame Integrity: Look for any bent mesh panels, cracked welds, or loose bolts. If any damage is found, remove the trolley from service until repaired.
Cleanliness: Since dairy environments emphasize hygiene, wipe down all surfaces with a food-grade disinfectant, especially if the trolley was stored for a period.
2. Loading Procedures
Weight Distribution: Load milk containers close to the base and spread them evenly. Heavier items (e.g., full milk crates) should be placed near the center of the platform to lower the center of gravity.
Stacking: If stacking multiple crates or pails, ensure stacking is secure. Some trolleys have removable crossbars or dividers to prevent shifting. For pails, place lids on each pail to avoid spillage.
Maximum Capacity: Never exceed the specified weight limit (e.g., 300 kg). Overloading can cause caster failure, warped frames, or increased tipping risk.
3. Transport & Maneuvering
Pushing vs. Pulling: Always push from the handle rather than pull. Pushing gives better control and reduces jerking that can cause containers to slide or topple.
Speed & Turns: Move at a controlled, moderate speed. Slow down before making 90° turns to prevent tipping.
Inclines: If moving up or down ramps, keep the load in front when ascending, and control speed carefully when descending. Engage brakes or have a second person assist on steeper ramps.
Doorways & Obstacles: Confirm the trolley’s width (often 800–1000 mm) fits through standard doorway openings. Be aware of height clearances if doors have low frames.
4. Unloading & Storage
Braking: Before unloading, set brakes to keep the trolley stationary.
Safe Unstacking: Remove topmost containers first, bending at the knees to avoid strain.
Cleaning After Use: Once empty, hose down or wipe interior surfaces with warm water and a suitable, dairy-approved sanitizer to prevent bacterial buildup.
Drying & Storage: Allow the trolley to air-dry in a well-ventilated area before returning to storage. Store indoors or under cover to protect from rust and UV damage if powder coated.
5. Routine Maintenance
Weekly Checks:
Wipe down frame and mesh with a clean cloth.
Inspect wheels for embedded debris (e.g., straw, small stones) that could hinder rolling.
Monthly Maintenance:
Lubricate caster bearings with a food-grade grease.
Tighten loose nuts/bolts on caster plates.
Touch up chipped paint or coating to prevent corrosion.
Annual Overhaul:
Remove mesh panels, strip down to bare frame, and inspect welds for fatigue cracks.
Recoat or re-galvanize if significant surface rust is found.
How to Choose a Mobile Milk Roll Cage Trolley
When selecting a milk roll cage trolley for your dairy operation or processing facility, consider these key factors:
1. Load Capacity & Dimensions
Weight Rating: Choose a trolley rated at least 20–30% above your maximum expected load. If you often transport heavy, filled milk crates, opt for a trolley with a 300 kg or higher capacity.
Internal Size: Measure the footprint of your standard milk crates/pails. An interior that is too small results in wasted space; too large risks containers tipping or sliding during transport. Common dimensions are around 800 mm (L) x 600 mm (W) x 1200 mm (H).
2. Material & Finish
Stainless Steel vs. Galvanized/Powder-Coated Steel:
Stainless Steel: Ideal for high-hygiene environments (e.g., pasteurization rooms, laboratories) because it resists corrosion and is easier to sanitize without surface degradation.
Galvanized or Powder-Coated Steel: More cost-effective; suitable if the trolley is primarily used in barn areas where exposure to moisture is high but absolute food-grade hygiene is less critical. Look for powder coatings compliant with food safety standards.
Mesh Opening Size: Smaller mesh spacing (< 5 mm) prevents small-sized items (like milk filters or cleaning brushes) from falling through; larger mesh (> 10 mm) offers better ventilation but may allow small items to slip out.
3. Caster Selection
Wheel Diameter & Material:
Diameter: Larger wheels (e.g., 200 mm) roll more easily over uneven floors and thresholds. Smaller wheels (150 mm) reduce overall trolley height, useful under low-clearance gates.
Tread Material:
Polyurethane: Durable, quiet, non-marking, and resistant to chemicals/aqueous cleaners. Best for indoor tiled or concrete floors.
Rubber: Softer ride but can absorb moisture and degrade quicker.
Nylon/Phenolic: Suitable for warehouse/dry areas; not ideal where floors are frequently washed.
Swivel vs. Rigid Casters:
Typically, two swivels in front and two rigid in back balance maneuverability and straight-line tracking. Some users prefer four swivel units for tight spaces, but this can reduce stability when pushing heavy loads.
4. Ergonomic Features
Handle Design & Height: Handles set at about 900–1000 mm above the ground allow most operators to push without stooping. A U-shaped handle spanning the trolley’s width offers more control than a single bar.
Side Access Doors or Hinged Panels: If you need to load/unload from the side (e.g., milk pails that need to be tipped into cooler), a drop-down side panel or a lockable hinged door is invaluable.
Adjustable Shelves/Dividers: Some trolleys come with adjustable horizontal bars, allowing you to divide the interior into tiers (useful for stacking lighter crates above heavier ones).
5. Hygiene & Cleaning Considerations
Drainage & Ventilation: If the trolley is likely to accumulate liquid (e.g., residual milk), look for a slotted or gridded base instead of a solid plate so debris and moisture drain freely.
Seamless Welds & Rounded Edges: Fewer crevices and sharp corners minimize places where bacteria can hide. Rounded frame members also make cleaning easier and reduce the risk of cuts.
Compatibility with Cleaning Agents: Ensure the finish (galvanized, stainless, powder-coated) can withstand repeated exposure to chlorine or peroxide-based sanitizers without flaking or rusting.
6. Additional Features & Customization
Lockable Doors: If you need to secure high-value product or control inventory, choose a trolley with a padlock provision on the door.
Label Holders & Signage Clips: Built-in clips for attaching tags can help identify batch numbers, production dates, or destinations.
Brake Indicators & Foot Pedals: Some heavy-duty models feature foot-operated brake releases—helpful when both hands are occupied.
Collapsible/Stackable Design: If space is at a premium when the trolley is not in use, consider a collapsible side that folds flat for easier storage.
7. Cost & After-Sales Support
Initial Purchase Price vs. Total Cost of Ownership:
A higher initial cost for stainless steel or premium casters may pay off in lower maintenance and longer service life.